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Fully Automatic Inline Visual Tracking Dispensing Machine
ball screw module+servo motor
Fully Automatic Inline Visual Tracking Dispensing Machine
ball screw module+servo motor

Fully Automatic Inline Visual Tracking Dispensing Machine

  • Seamless Integration with Production Lines: The fully automated visual dispensing machine can be easily integrated into existing production lines, enhancing workflow efficiency without the need for manual intervention.
  • High Precision and Adaptability: Utilizing advanced camera recognition and real-time conveyor speed monitoring, the system ensures precise glue application regardless of how products are placed, accommodating various product shapes and sizes.
  • Significant Productivity Boost: By automating the dispensing process and synchronizing it with the conveyor speed, the equipment can dramatically increase production capacity, potentially multiplying output several times over.
  • Cost-Effective Operation: The elimination of manual labor and the reduction in material waste due to precise application contribute to lower operational costs and higher overall efficiency.
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Key Advantages of the Vision-Guided Conveyor Dispensing System

  1. Free Placement, Zero Hassle
    Products can be randomly placed on the conveyor belt – no precise positioning or fixtures required.
  2. Auto-Detection & Precision Dispensing
    The advanced vision system instantly recognizes product positions and orientations, ensuring 100% accurate glue application every time.
  3. Adapt to Any Shape, Boost Productivity
    Seamlessly handles irregular or varying product designs, doubling throughput while eliminating manual adjustments.

Working Process

  1. Place Product on Conveyor Belt: Products are placed onto the conveyor belt for processing.
  2. Product Enters Camera Range: As the conveyor belt moves, the product enters the field of view of the camera.
  3. Camera Identifies Product Features: The camera captures and identifies the product’s shape or other specific features. The industrial computer then generates the dispensing parameters based on this data.
  4. Conveyor Belt Speed Monitoring: An electronic encoder on the conveyor belt continuously monitors and reports the belt’s speed.
  5. Product Enters Glue Application Area: The product moves into the designated area where glue will be applied.
  6. System Matches Features and Speed for Glue Application: The system matches the identified product features with the conveyor belt speed to guide the glue dispensing mechanism for synchronized application.
  7. Product Exits Conveyor Belt: After the glue application, the product continues on the conveyor belt and exits the system.

300mm range machine size2

Parameters

ParameterSpecification
Equipment TravelX: 300mm; Y: 300mm; Z: 100mm
Dispensing SpeedXY: 800mm/s; Z: 500mm/s
Transmission MethodXYZ: Lead Screw + Servo Motor
Equipment Dimensions1600*900*1750mm
Field of View300*300mm
Adhesive Supply SystemStandard
Operating VoltageAC-220V
Operating Air Pressure0.6-1.2Mpa
Equipment Power2000W

Applications

The S331 Series Visual Tracking Dispensing Machine is ideal for the following industries and applications due to its high precision, automation, and flexibility:

  1. Electronics Manufacturing:
    • PCB Assembly: Precise glue dispensing for component fixation or encapsulation on circuit boards.
    • Semiconductor Packaging: High-accuracy adhesive application in chip packaging processes.
  2. Automotive Industry:
    • Automotive Electronics: Dispensing for securing and sealing sensors, control modules, and other electronic components.
    • Automotive Lighting Assembly: Bonding and sealing for headlights/taillights to ensure waterproofing and dust resistance.
  3. Medical Device Production:
    • Medical Electronics: Precision dispensing for devices like glucose meters or blood pressure monitors.
    • Disposable Medical Products: Hygienic bonding and sealing for single-use medical tools.
  4. Consumer Electronics:
    • Smartphones & Tablets: Glue application for internal component fixation or waterproofing during assembly.
    • Home Appliances: Bonding and sealing in products like washing machines or refrigerators.
  5. LED Industry:
    • LED Packaging: Accurate dispensing for LED bead encapsulation.
    • LED Module Assembly: Adhesive bonding for display panels and lighting modules.
  6. Solar Energy Sector:
    • Solar Panel Production: Glue dispensing to secure solar cells and junction boxes.
  7. Precision Instrument Manufacturing:
    • Optical Instruments: Delicate adhesive application for lens assembly and optical devices.
    • Precision Machinery: Bonding and fixation for high-precision mechanical components.