Boost Your LED Production

Flex Neon Lights Silicone Extrusion Machine Factory

The silicone extrusion machine is specifically designed for the efficient manufacturing of waterproof silicone LED flexible light strips. By automatically encasing the LED strip within a protective layer of silicone, this production line offers enhanced durability and longevity for your lighting products. Our versatile machine can accommodate various silicone strip types, making it the go-to solution for all your LED strip production needs. Upgrade your LED manufacturing process with our state-of-the-art Flex Silicone Neon Lights Extrusion Machine.

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solid core

Solid core strip lights

tubular

Tubular strip lights

semi tubular

Semi-tubular strip lights

Bi-color neon strip lights

Bi-color neon strip lights

Silicone LED Strip Lights Example

Discover the incredible versatility of our silicone extrusion machine, capable of crafting various silicone LED strip light styles. From solid core and tubular designs to semi-tubular and bi-color neon lights, our machine can even accommodate custom thickness and shape options to meet your unique requirements. Explore the stunning range of silicone LED strip lights that elevate the aesthetics and functionality of any space, all made possible by our state-of-the-art silicone extrusion machine.

Available Types

Bi-color Neon

360° Tubular Neon

Decor Light

Tubular Seamless Neon

White Neon

Horizontal Bending Neon

Horizontal Bending Neon

Horizontal Bending Neon

Horizontal Bending Neon

Vertical Bending Neon

Horizontal Bending Neon

Wide Angle Neon

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How Does Our Silicone Neon Light Production Line Work?

The silicone extruded LED light strip utilizes a cold extrusion, hot molding process that requires high stability in the extrusion machine, uniform extrusion speed, wear-resistant transmission components and screws, low machine noise, even cooling of the extrusion mechanism, uniform heating of the tunnel furnace, good thermal insulation, and high heating efficiency. These requirements ensure consistent light emission, flatness, and transparency.

1. Staffing Requirements: Efficiently run your production line with just 2-3 personnel for standard product output, streamlining operations and optimizing manpower use.

2. Output Potential: Production capacity is product size-dependent. Larger products mean more extrusion output. For instance, a standard 6*10mm hollow core light strip yields approximately 800 meters per hour (Bi-color production line). Each extrusion machine can deliver around 40KG of silicone hourly. With two machines synchronously at work, this escalates to a maximum output of 80KG per hour.

3. Energy Requirements: The production line operates on an average power consumption of 25KW-30KW per hour, peaking at a rated 75KW. A power distribution capacity of 50KW is essential, requiring an incoming line of 50 square millimeters, three-phase five-wire system (recommended) or a minimum of 35 square millimeters, three-phase five-wire system.

4. Space Allocation: A recommended installation footprint of 35m x 5m (L x W) is advised for optimal performance. However, we offer flexibility in case of space constraints by shortening the baking tunnel, but note that this modification may affect production capacity.

New silicone blueprint 2

Basic

Single Color Silicone Strip Production Line Machine List

Single-color neon strip(6*10mm): Production capacity of this production line is approximately 400m/h.

ConfigurationQ’ty(set)
#80 Horizontal Silicone Extruder1
Silicone Auto Feeder1
T-shaped Extruder Mold1
Raw Silicone Mixer1
Water Chiller1
Baking Tunnel10
High Temperature Setting Furnace1
LED Strip Auto-feed Rack1
Tension Rack1
Waterproof Plug Forming Machine1
Silicone Plug Injection Machine(Opt)1
LED Strip Pre-coating Device(Opt)1
Pre-coating Oven(Opt)1(2m)
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Standard

Bi-color Silicone Strip Production Line Machine List（Recommanded）

Double-color neon light: Production capacity of this production line is approximately 200~300m/h.

ConfigurationQ’ty(set)
#80 Horizontal Silicone Extruder2
Silicone Auto Feeder2
T-shaped Extruder Mold1
Raw Silicone Mixer1
Water Chiller1
Baking Tunnel10
High Temperature Setting Furnace1
LED Strip Auto-feed Rack1
Tension Rack1
Waterproof Plug Forming Machine1
Silicone Plug Injection Machine(Opt)1
LED Strip Pre-coating Device(Opt)1
Pre-coating Oven(Opt)1(2m)
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Explore Main Parts of the Production Line

Horizontal Silicone Extruder

The prepared silicone material is fed into the silicone extrusion machine, which consists of a barrel, a screw, and a die. The screw inside the barrel rotates, pushing the silicone material forward and applying heat and pressure, causing the silicone to become soft and pliable.

  • Screw Diameter: 65mm/80mm
  • Screw and Shell Material: 38CrMoAl
  • Gearbox: Special designed gearbox for silicone extruder
  • Maximum Extrusion: 35KG/H(65mm screw)~60KG/H(80mm screw)
  • Rated Power: 15kw
  • Speed: 50rpm Max
  • Dimension: 1600*750*1150mm(L*W*H)
  • Weight: 620KG

Baking(Vulcanizing) Tunnel

The baking tunnel or vulcanizing tunnel is used in the production of silicone flex neon lights to heat-treat the extruded silicone tubing, initiating the vulcanization or curing process. This process transforms the silicone material from a soft, pliable state to a solid, resilient form with improved properties, such as durability, stability, and elasticity. The baking or vulcanizing tunnel ensures that the silicone tubing acquires the desired mechanical, thermal, and chemical properties necessary for various lighting applications.

  • Rated Power: 4.8KW(1.8KW average)
  • Max Temperature: 250℃
  • Heating Speed: (25-200℃)<5MIN
  • Conveyor Belt: Teflon, Stainless steel
  • Speed Mode: Frequency
  • Tunnel Material: Inner layer 304 stainless steel, outer layer high-strength sheet metal for the baking process (can be made of all stainless steel)
  • Insulation Material: Glass fiber
  • Rated Voltage: 380VAC 50HZ
  • Dimension: 2000*460*1250mm(L*W*H)

LED Strip Coating Machine

To make the LED strip’s surface coated with a layer of surface treatment agent, so that silica gel and strip can be solid bond together

  • Pre-coating Amount: 0.3-0.5g/M (depends on the number of lamp beads, plate width, solid core and hollow core products)
  • Coating Method: Atomized coating
  • Dimension: 800*400*1500mm(L*W*H)

Raw Silicone Mixing Mill

It is used to mix raw silicone materials with various additives and pigments, creating a homogenous mixture that is then fed into the extrusion machine to produce the silicone tubing for the neon lights. This machine ensures consistent material properties and color throughout the production process.

  • Roller Diameter: 230mm
  • Rated Power: 11KW
  • Maximum Spacing: 10mm
  • Speed: 18rpm
  • Dimension: 2800*1300*1400mm(L*W*H)
  • Rated Voltage: 380VAC /50HZ
  • Weight: 1800KG

Water Chiller

In the silicone flex neon light production line, a water chiller serves to cool both the mixing mill and the extruder. It helps maintain the optimal operating temperature of the equipment, ensuring consistent material properties and preventing overheating during the mixing and extrusion processes. By providing precise temperature control, the chiller contributes to the overall efficiency and quality of the production line.

  • Cooling Method: Air-cooling
  • Rated Voltage: AC 380V 50Hz
  • Rated Power: 2600W
  • Working Capacity: 1* Raw Silicone Mixer and 2* Silicone Extruder
  • Dimension: 1200*600*1100mm(L*W*H)

Tension Rack

Positioned before the extruder, the tension rack is used to feed and maintain consistent tension on the neon core light strip (LED strip) as it is being inserted into the extruded silicone tubing.

By applying controlled tension to the neon core light strip, the tension rack ensures that the strip remains taut, properly aligned, and evenly spaced as it enters the silicone tubing during the extrusion process. This helps to maintain the accuracy and consistency of the final product, ensuring a uniform distribution of light throughout the silicone flex neon light.

  • Wire Reel Diameter: 350-630MM
  • Rated Voltage: AC 220V 50Hz
  • Rated Power: 200W
  • Max Speed: 60rpm
  • Discharge Method: Automatic induction discharge.
  • Dimension: 800*800*1000mm(L*W*H)

Silicone Auto Feeder

It’s designed to streamline the extrusion process by automating the feeding of raw silicone material into the extruder. The Silicone Auto Feeder enhances the efficiency, precision, and safety of the silicone flex neon light production process, contributing to a more cost-effective and reliable manufacturing operation.

  • Rated Voltage: 220VAC/50HZ
  • Rated Power: 3KW
  • Dimensions: 690mm600mm1600mm
  • Silicone Dispensing volume: 10KG
  • Extrusion Size: 20-100*15mm (adjustable)
  • Maximum Dispensing Volume: 30-40KG/H
  • Speed Adjustment Mode: Stepping pulse speed regulation.

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Bi-color Neon

White Neon

Tubular Seamless Neon

Discover the potential of our equipment for your application through a live video call! Gain an up-close, real-time view of the process, and see firsthand how our machinery can meet or exceed your expectations.

To get started, simply provide us with the following information:

  • Your desired production volume.
  • The size and shape of your strip, preferably in a CAD file format.

Once we receive this information, we’ll promptly send you a comprehensive and detailed quotation, tailored to your specific needs.

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